DEVELOPMENT OF SAFE AND SUSTAINABLE METHODS TO PRODUCE POLYURETHANE AND EPOXY THERMOSETS FROM BIO-BASED SORBITOL AND ISOSORBIDE-BASED PRECURSORS.
HORIZON-CL4-2025-01 | Grant agreement ID: 101293925
June 2026 – May 2030
BIOSUSSET aims to develop safer, bio-based thermoset resins from agri-food waste as alternatives to conventional fossil-based polyurethanes and epoxy resins. The project combines innovative production processes with environmental, technical and economic assessment to support more circular and sustainable industrial applications.
BIOSUSSET aims to develop safer and more sustainable thermoset resins to replace conventional materials such as polyurethanes and epoxy resins, which are still mainly produced from fossil-based and hazardous substances.
Traditional resins can release volatile organic compounds, create risks for workers, and have negative impacts on the environment, particularly at the end of their life cycle, as they are difficult to recycle. To address these challenges, BIOSUSSET uses agri-food waste as a starting resource to produce new bio-based thermoset resins with high renewable content.
BIOSUSSET will develop innovative and environmentally friendly processes (pressurized hot water extraction, mechanochemistry and magnetic induction) to transform waste from fruit industry into non-toxic building blocks for polyurethane, non-isocyanate polyurethane and epoxy synthesis. Hazardous substances such as BPA and epichlorohydrin will also be eliminated or substituted with safer alternatives, including bio-based alternatives.
The resulting materials will be evaluated for various industrial applications, including composites, adhesives, wind blades, and technical coatings. BIOSUSSET will also assess their technical performance, environmental impact, safety, costs, and social aspects.
Overall, BIOSUSSET delivers breakthrough innovation in polymer chemistry, contributes to net-zero and low-pollution manufacturing, and promotes circularity in energy-intensive industries, fully aligned with the objectives of the European Green Deal.
In this project, SPECIFIC POLYMERS will develop an epoxy reactive diluent from bio-based building blocks (sorbitol, isosorbide and derived isomers) without the use of epichlorohydrin and other CMR reagents. This reactive diluent will be specifically formulated to meet the processing requirements of resin infusion for wind turbine blade manufacturing. The formulations will be optimized to support circularity by incorporating dynamic covalent chemistries through functional molecules selected from SP‘s catalogue.